Shalimar Group Shalimar Wires Industries Limited
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  Description


This is the simplest forming fabric and is available in 4 different following varieties:

2shaft plain weave (one up one down) design is normally used on extractor mould and for various applications, effluent treatment plants, sludge dewatering machines etc.
   
3 shaft (one up two down) is used for sludge dewatering, washer and bleacher.
   
4shaft (one up three down) is simplest in construction as it imparts less wire marking and it is dominated by warp yarns. This design is commonly used in manufacture of all varieties of paper grade.
   
5 shaft (one up four down) this design has more internal void volume, more drainage capacity. This design find more usage in Kraft and tissue making and writing /printing machines where more drainage is required.

 
Application Industry :   Paper & Pulp Industry
     
Type:   2,3,4,5-shaft design


PLAIN

 

2-Shaft Plain Weave (one up one down) is the most simple design in forming fabric. Most commonly used in pulp sheet, sludge de-watering, straw board, extractor mould, pulp washer, bleacher, etc.

FEATURES :


Simple construction
High fiber support index
Square mesh
Good drainage
Better sheet release

BENEFITS :

Good retention
Good drainage

  Two Shed Design
Suitable for Pulp Mill application (Woven Seam).
Can be supplied in endless, open ended and pin / clipper / loop seams.
 
Specifications
Single Layer- 2 Shaft
Properties Range
Mesh per cm 7-18
Count per cm 7-10
Pattern Description 2 Shaft single layer
Caliper 0.90 - 1.6
Air permeability (CFM) 350 - 500
Fiber support index 36 - 50
 


3-SHAFT

 

This is a 3-Shaft Twill Weave (one up two down) design. This design is normally used for various filtration purpose, effluent treatment plant, pulp sheet manufacturing, sludge
de-watering, washers, bleachers, etc.

FEATURES :


Most Simple in construction
Good sheet support
High air permeability
Good drainability

BENEFITS :

High drainage capacity
Higher wear side filament offers high life potentials
Easy cleanability
 
  Three Shed Design
Available in Twill & Herring bone pattern.
More dimensionally stable then Two Shed design.
Ideally suitable for Belt press, Pulp mill & E.T.P
Can be supplied in endless (Woven Seams), open ended and pin / clipper / loop seams.
 
Single Layer- 3 Shaft
Properties Range
Mesh per cm 10 - 11
Count per cm 6 - 7
Pattern Description 3 Shaft single layer
Caliper 1.6 - 1.8
Fiber support index 34 - 58
Air permeability (CFM) 350 - 450
.
.


4-SHAFT

 

This is woven in 4-Shaft construction (one up three down) simple in construction, dominated by warp yarns. This design is commonly used in manufacturing all varities of paper grades.

FEATURES :


Most Simple in construction
Dominated by warp yarns
Available in finer and closer varieties
Available both as warp and weft runner

BENEFITS :

Excellent drainage capacity
Restricts wire mark
Moderate retention
 
  Four Shed Design
Mesh available from 16/cm to 30/cm.
Can be supplied in various combinations of warp (MD) yarns and welt (CD) yarns diameters.
Specially suitable for writing printing papers where empahsis is on the formation of paper and also in coarseness. It is widely used in Liner Board, Pulp Board etc.
 
Single Layer-4 Shaft
Properties Range
Mesh per cm 10 - 11
Count per cm 14 - 22
Pattern Description 4 Shaft single layer
Caliper 0.5 - 1
Fiber support index 50 - 85
Air permeability (CFM) 350 - 550
 


5-SHAFT

 

5-Shaft (one up four down) design has more internal void volume, more drainage capacity. This design is widely used in manufacturing writing / printing, kraft, tissue, newsprint, etc.

FEATURE :


Simple in construction
Increased void volume over 4-shed
High volume of wear side material thus longer life
Uniform hole size

BENEFITS :

Offers better drainage than 4-shaft
Good fiber support / retention
Good sheet release
Good life potential.
 
  Five Shed Design
Mesh available from 22/cm to 30/cm
Can be supplied in various combinations of warp (MD) yarns and weft (CD) yarns diameters..
Suitable for all type of paper grades where emphasis is on life of forming fabrics.
Can be Supplied warp(MD) runner for tissue machines
 
Single Layer-5 Shaft
Properties Range
Mesh per cm 22 - 28
Count per cm 18 - 25
Caliper 0.5 - 0.7
Fiber support index 60 - 80
Air permeability (CFM) 400 - 600